Characterization
Ahmed Hamdi
Abstract
Describing the solidification process is very important in polymer processing. In polypropylene (PP), the increase of viscosity, named stiffening or hardening, is determined by a rise in crystallinity. When PP flows in a channel or is stretched on a chill roll, the stress induces an anticipated crystallization ...
Read More
Describing the solidification process is very important in polymer processing. In polypropylene (PP), the increase of viscosity, named stiffening or hardening, is determined by a rise in crystallinity. When PP flows in a channel or is stretched on a chill roll, the stress induces an anticipated crystallization and thus can lead to an unexpected solidification. This study explores how flow fields influence the crystallization behavior of PP. A controlled-stress rheometer was used to investigate the effect of short shear stress steps on crystallization kinetics. The results revealed that applying a stress step significantly increased the rate of crystallization compared to a non-stressed sample. This acceleration is attributed to the stress-induced orientation of macromolecules, which promotes nucleation. Furthermore, longer durations of applied stress led to a faster increase in viscosity, indicating a higher nucleation density with increasing stress exposure. A mastercurve approach validated the consistency of the model describing the stress-crystallization relationship. The calculated parameter relating to nucleation density confirmed a linear increase with stress duration, allowing estimation of the nucleation rate during shear.
Rheology
Maryam Shokrollahi; Bahereh T. Marouf; Reza Bagheri
Abstract
Dimethylbenzylidene sorbitol (DMDBS) is a common nucleating/clarifier agent used in polypropylene (PP). So many researchers have looked at different aspects of incorporating this additive on crystallization behavior of PP. The current study has focused on a rather new subject and that is the role of ...
Read More
Dimethylbenzylidene sorbitol (DMDBS) is a common nucleating/clarifier agent used in polypropylene (PP). So many researchers have looked at different aspects of incorporating this additive on crystallization behavior of PP. The current study has focused on a rather new subject and that is the role of carrier resin of DMDBS masterbatch on the rheological behaviour of polypropylene. This goal has been achieved through studying the role of carrier resin on phase separation behavior of DMDBS upon cooling. It has been shown that a permanent bonding forms between the molecules of carrier resin and DMDBS in the masterbatch and this bonding slows down the crystallization kinetics of DMDBS in the final blend which in turn, influences its rheological behavior. Frequency sweep experiments conducted on a block co-polypropylene showed that lower values of storage shear modulus (G’), loss shear modulus (G’’), and complex shear viscosity (ɳ*) are observed if DMDBS is incorporated in the form of masterbatch. Interestingly, a different effect was observed when the masterbatch constituents were employed directly into the polypropylene, illustrating the importance of the mentioned bonding between DMDBS and the carrier resin in the masterbatch.
Polymer processing
Mehdi Hajiabdolrasouli; Amir Babaei
Abstract
The effects of three different mixers, two different feeding orders and nanoclay content on the structure development and rheological properties of PE/nanoclay nanocomposite samples were investigated. Fractional Zener and Carreau–Yasuda models were applied to discuss the melt linear viscoelastic ...
Read More
The effects of three different mixers, two different feeding orders and nanoclay content on the structure development and rheological properties of PE/nanoclay nanocomposite samples were investigated. Fractional Zener and Carreau–Yasuda models were applied to discuss the melt linear viscoelastic properties of the samples. Moreover, scaling law for fractal networks was used to quantify clay dispersion depended on the PE matrix structure. The simultaneous feeding resulted in better dispersion and melt intercalation for the nanoclay as compared to the compatibilizer/nanoclay masterbatch feeding. The twin screw extruder (Brabender DSE 25 model) showed greater potential for melt intercalation of PE/nanoclay as compared to the internal mixers (Brabender W50 and Haake Rheomix 3000 batch mixer) . Comparing the thermal Analysis of PE, PE/PE-g-MA and PE/nanoclay samples by DSC technique showed the opposite effect of the compatibilizer and the nanoclay to crystallization behavior of PE. PE/nanoclay cast film samples were produced with three different draw ratios. X-ray diffraction structural analysis in conjunction with the melt linear viscoelastic measurements confirmed that the PE/nanoclay cast film produced at higher draw ratio showed the more effective melt intercalation. Tensile test showed the machine direction modulus and yield strength of both PE and PE/nanoclay cast film samples reduced with increase of draw ratio
