Experiments and analysis of stress induced stiffening of a polypropylene

Document Type : Original research

Author

New materials research laboratory, New Borg El Arab city Alexandria, Egypt

Abstract

Describing the solidification process is very important in polymer processing. In polypropylene (PP), the increase of viscosity, named stiffening or hardening, is determined by a rise in crystallinity. When PP flows in a channel or is stretched on a chill roll, the stress induces an anticipated crystallization and thus can lead to an unexpected solidification. This study explores how flow fields influence the crystallization behavior of PP. A controlled-stress rheometer was used to investigate the effect of short shear stress steps on crystallization kinetics. The results revealed that applying a stress step significantly increased the rate of crystallization compared to a non-stressed sample. This acceleration is attributed to the stress-induced orientation of macromolecules, which promotes nucleation. Furthermore, longer durations of the applied stress led to faster viscosity increases, indicating a higher nucleation density with increased stress exposure. A mastercurve approach validated the consistency of the model describing the stress-crystallization relationship. The calculated parameter relating to nucleation density confirmed a linear increase with stress duration, allowing estimation of the nucleation rate during shear.

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Articles in Press, Accepted Manuscript
Available Online from 06 June 2024
  • Receive Date: 05 May 2024
  • Revise Date: 31 May 2024
  • Accept Date: 05 June 2024