Composites and nanocomposites
Negin Sadat Jalili; Bahereh T. Marouf; Ali Bakhshi-Zadeh; Reza Bagheri
Abstract
The aim of the current study was to first make two compatibilizers, i.e., maleic anhydride grafted polypropylene (PP-g-MA), based on a homo-and a block copolymer. Then, these custom made compatibilizers were incorporated in PP/nanoclay composites made via direct and two-step masterbatch techniques. The ...
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The aim of the current study was to first make two compatibilizers, i.e., maleic anhydride grafted polypropylene (PP-g-MA), based on a homo-and a block copolymer. Then, these custom made compatibilizers were incorporated in PP/nanoclay composites made via direct and two-step masterbatch techniques. The influence of compatibilizer/nanoclay ratio was examined in the direct method. In the two-step processing technique, the compatibilizer content was divided to two parts such that the first part was used when making the masterbatch and the second part was incorporated in the second step when the masterbatch was diluted by the polymer matrix. The characterizations via titration test and Fourier-transform infrared (FTIR) spectroscopy revealed a higher degree of grafting reaction when homo-polymer was used for synthesizing PP-g-MA. In the next step, nanocomposites containing 3 wt.% nanoclay with three different PP-g-MA (both types)/nanoclay ratios of 1:1, 2:1, and 3:1 were made using a co-rotating twin screw extruder. X-ray diffraction (XRD) analysis was done to evaluate morphology and tensile and impact, and tests were performed to evaluate the mechanical properties of the PP samples. Based on the results, maleic anhydride grafted homo-polypropylene (HPP-g-MA) and the composition containing HPP-g-MA/nanoclay ratio of 2:1 with 7.69% improvement in Young’s modulus was reported as the recommended compatibilizer and ratio for applications. Finally, five nanocomposite samples with identical composition were made in two steps. A masterbatch containing 15 wt.% nanoclay was made first and then, it was diluted with PP to reduce the nanoclay content to 3 wt.%. All samples containing 6 wt.% PP-g-MA, but the method of addition of compatibilizer was different. In one sample, the whole compatibilizer was added into the masterbatch. In another sample, the entire PP-g-MA was added in the second stage of compounding. In the other three samples, the addition of compatibilizer was divided between the two stages of the process. The results of the study showed that the highest improvement of elastic modulus (24.26%) was obtained when the majority of the compatibilizer was added in the second step of production. This was associated with the best dispersion of nanoclay platelets in the PP matrix.
Rheology
Maryam Shokrollahi; Bahereh T. Marouf; Reza Bagheri
Abstract
Dimethylbenzylidene sorbitol (DMDBS) is a common nucleating/clarifier agent used in polypropylene (PP). So many researchers have looked at different aspects of incorporating this additive on crystallization behavior of PP. The current study has focused on a rather new subject and that is the role of ...
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Dimethylbenzylidene sorbitol (DMDBS) is a common nucleating/clarifier agent used in polypropylene (PP). So many researchers have looked at different aspects of incorporating this additive on crystallization behavior of PP. The current study has focused on a rather new subject and that is the role of carrier resin of DMDBS masterbatch on the rheological behaviour of polypropylene. This goal has been achieved through studying the role of carrier resin on phase separation behavior of DMDBS upon cooling. It has been shown that a permanent bonding forms between the molecules of carrier resin and DMDBS in the masterbatch and this bonding slows down the crystallization kinetics of DMDBS in the final blend which in turn, influences its rheological behavior. Frequency sweep experiments conducted on a block co-polypropylene showed that lower values of storage shear modulus (G’), loss shear modulus (G’’), and complex shear viscosity (ɳ*) are observed if DMDBS is incorporated in the form of masterbatch. Interestingly, a different effect was observed when the masterbatch constituents were employed directly into the polypropylene, illustrating the importance of the mentioned bonding between DMDBS and the carrier resin in the masterbatch.
