Structure and property relationship
Buncha Suksut; Pathamanat Poonkasem; Sirirat Prasittinawa; Patcharapon Somdee
Abstract
Composites of polypropylene (PP) and calcium lactate (CL) with a constant weight percentage of 60% and 40%, respectively, were compounded with 3, 5 and 7 phr of epoxidized soybean oil (ESO) plasticizer using an internal mixer. The testing samples were prepared using an injection molding technique. The ...
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Composites of polypropylene (PP) and calcium lactate (CL) with a constant weight percentage of 60% and 40%, respectively, were compounded with 3, 5 and 7 phr of epoxidized soybean oil (ESO) plasticizer using an internal mixer. The testing samples were prepared using an injection molding technique. The effects of the mold temperature and annealing treatment on the morphological and mechanical properties of PP-based composites using polarized optical microscopy (POM), differential scanning calorimetry (DSC), universal testing machines (UTM), and impact tester were performed. The results showed a remarkable increase in the elongation-at-break and impact strength, but a noticeable decrease in tensile strength and stiffness with increasing ESO contents. The experimental results also indicated that the higher mold temperature significantly improved the tensile strength and stiffness of samples due to an increase in spherulite size for neat PP, PP/CL composite and PP/CL composite with 3 phr of ESO. Additionally, annealing treatment enhanced the tensile and impact strengths of both neat PP and PP/CL composite, which was attributed to the increase in the crystal perfection and degree of crystallinity. These findings suggested that mechanical improvements using high mold temperature and annealing treatment were confined to the incorporation of an ESO plasticizer. The resulting performance of the plasticized PP composites after thermal treatment was described by two possibilities: the loss in the adhesion between the components and the migration of plasticizer.
Ahmed Hamdi
Abstract
The suitability of a polymer to be processed by injection molding is called moldability. The technicians in injection molding companies tend to estimate moldability by using a parameter named Melt Flow Index (MFI), which however can be often misleading since it represents the ability of a melt to flow ...
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The suitability of a polymer to be processed by injection molding is called moldability. The technicians in injection molding companies tend to estimate moldability by using a parameter named Melt Flow Index (MFI), which however can be often misleading since it represents the ability of a melt to flow in specific conditions, very different from the ones that the polymer encounters during injection molding. A much significant parameter is the so-called flow-length, which is the length reached by a polymer during injection molding in a thin cold cavity. In this work, three commercial grades of polypropylene were injection molded in a cold thin cavity and the flowlengths were measured in function of injection pressure and temperature. The results obtained were correlated with the rheological parameters. The results demonstrate that the MFI is misleading as a technical parameter for the moldability of polypropylene. An empirical equation is proposed to describe the flow-length of polypropylene in function of injection pressure.
