Polymeric foams
Saeed Karimzadeh; Taher Azdast; Rezgar Hasanzadeh; Milad Moradian; Hamidreza Akrami
Abstract
Rotational molding is a process used to produce seamless, one-piece, and hollow polymeric parts. Foam rotational molding has recently become an increasingly important process in the foam industry. However, foam rotational molding is still a challenging process to fabricate polymeric foams. The focus ...
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Rotational molding is a process used to produce seamless, one-piece, and hollow polymeric parts. Foam rotational molding has recently become an increasingly important process in the foam industry. However, foam rotational molding is still a challenging process to fabricate polymeric foams. The focus of this manuscript was to assess the effect of material parameters on the foam properties of samples produced by rotational molding. Rotational molding experiments were performed on a laboratory-scale two-axis rotational machine, designed and manufactured by the authors. The effects of microtalc as nucleating agent, nanoclay as reinforcing agent, and their synergetic effect were investigated on the cell density, cell size, and expansion ratio of hybrid microtalc/nanoclay polyethylene nanocomposites. The cell density was improved by 96% and 89% by addition of 1 wt% of microtalc and nanoclay, respectively, compared to pure polyethylene foams. The cell size was reduced by 20% and 17.5% in 1 wt% of microtalc and nanoclay, respectively. However, the synergetic effect of using both microtalc and nanoclay at 1 wt% was more significant compared to their individual effects. The cell density was enhanced by 313% and the cell size was decreased by 35% compared to pure samples.
Polymer processing
Milad Moradian; Taher Azdast; Ali Doniavi
Abstract
Polyolefins have been widely used in the electrical insulation and cable industry in recent years. One of the main usages of these materials is dielectric insulation in coaxial cables. Low attenuation and high signal transmission speed are among the desired features in coaxial cables. The role of polyethylene ...
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Polyolefins have been widely used in the electrical insulation and cable industry in recent years. One of the main usages of these materials is dielectric insulation in coaxial cables. Low attenuation and high signal transmission speed are among the desired features in coaxial cables. The role of polyethylene foam on signal transmission speed in the coaxial cables is the main focus of this study. In the present study, the velocity factor of coaxial samples with different dielectric structures is investigated in both theoretical and experimental approaches. In theoretical formulation, only the void fraction of foam is taken into consideration and other foam properties such as cell density, cell size, and foam structure are neglected. This is the reason for the difference observed between theoretical and experimental results. In theoretical results, a linear increase in the velocity factor is witnessed with the increase of the void fraction while in experimental results there are some exceptions. The foaming degree of the samples was reached 63% causing a 37.7% decrease in theoretical relative permittivity and consequently a 26.8% increase in theoretical velocity factor. On the other hand, up to 36% increase is observed in the experimentally measured velocity factor of foamed dielectric samples compared to the samples with solid polyethylene dielectric.
