Characterization
Utkarsh A. Patil; Pravin Ramchandra Kubade
Abstract
The growing need for enhanced materials has led to the development of nanocomposites, which have shown great potential in various industries. However, optimizing the composition of these materials to achieve the best mechanical performance and cost-effectiveness remains a challenge. This research addresses ...
Read More
The growing need for enhanced materials has led to the development of nanocomposites, which have shown great potential in various industries. However, optimizing the composition of these materials to achieve the best mechanical performance and cost-effectiveness remains a challenge. This research addresses this challenge by employing a virtual experimental approach, utilizing Digimat for material modeling and CATIA for Design and Finite Element Analysis (FEA). This approach allows for the simulation and analysis of different nanocomposite compositions without the need for costly and time-consuming physical experiments. The study focuses on Polypropylene (PP) and Polyvinyl Chloride (PVC) based nanocomposites with graphene and carbon black reinforcements. The research investigates the impact of varying the weight percentages of these nanofillers on the mechanical properties of the composites. The PP/PVC blends are created in different weight ratios to provide further compositional control. The material preparation is carried out in Digimat, where the properties of the composites are defined using a micromechanical model. The FEA is then conducted in CATIA, where a standard ASTM D638 tensile specimen is simulated under controlled conditions. The results are validated by varying mesh sizes to optimize deflection and Von Mises stress predictions. Furthermore, an economic analysis is conducted to evaluate the cost-effectiveness of the different nanocomposite compositions. The study highlights the importance of virtual experimentation in material science, as it allows for efficient exploration of various material compositions and reduces the need for physical prototyping. This approach accelerates the material development process and enables the optimization of material design for specific applications. The virtual trials explored alternatives to PVC using PP-based composites reinforced with graphene/carbon black. PP/PVC 40/60 reinforced with 1.5% wt. graphene (P4V6G15) and reinforced with 7.5% wt. carbon black (P4V6C75) showed 31.6% and 31.2% deflection reductions compared to pure PP, respectively. These results show that P4V6 blends, especially those with graphene or high carbon black concentrations, serve as promising alternatives to conventional PVC. Among them, P4V6C75 stands out by offering the best overall mechanical performance. It also provides the lowest production cost. In terms of economic favorability, P4V6C75 is approximately 2.55 times more cost-effective than the graphene-based blend P4V6G15. This combination of high performance and low cost makes P4V6C75 the most suitable candidate for PVC replacement.
Simulation & Modeling
Aamir Mustafa Shaikh; Pravin R. Kubade
Abstract
Polymers can be natural or synthetic and are largely used in several applications due to their versatile properties. Polymers can vary widely in their properties and applications, and they are a fundamental part of our everyday life. Polypropylene (PP) is a thermoplastic polymer from the polyolefin family. ...
Read More
Polymers can be natural or synthetic and are largely used in several applications due to their versatile properties. Polymers can vary widely in their properties and applications, and they are a fundamental part of our everyday life. Polypropylene (PP) is a thermoplastic polymer from the polyolefin family. It is among the most widely used plastics in various automotive and packaging industries. Although PP is widely used in commodity range, still its applications are restricted in niche areas due to lack of toughness which can be improved by incorporation of rubbery materials or fillers. Graphene (G) is one of the nanomaterials used to strengthen polypropylene. Graphene is recognized for its outstanding thermo-mechanical properties, making it a highly desirable material in various fields of science and technology. Benefits gained by incorporation of graphene nanoparticles into polypropylene are studied by researchers. In this study, a finite element analysis is performed which shows the mechanical behaviour of PP and G using ANSYS, which is one of the most powerful finite element analysis (FEA) softwares that can help to perform such simulations to understand stress, strain, deformation of components before actual experimentation. The bending load of 100 N and 1400 N in vertical z-direction are applied for 100% PP model, 100% G model and 50% PP+50% G model and the linear part of stress-strain curve is captured in this analysis.
